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Brushless Motor

Because the rotor is free of other objects (no brush), it is designed for high power, and noise-less by principle. It is suitable for long-life use.

Brushless Motor
Output Because of no-contact design (no brush/commutator like cored/coreless motor), large current can be input and heat in the coil dissipates quickly
Life Long life time because of no-contact design
Control Linear characteristics
Cogging No magnetic cogging

In our brushless motor, we removed the mechanical contacts such as brushes and commutators used in conventional brushed motors, and applied an electric signal to take their place. The brushless motor requires an electric circuit board because there is no commutator. This motor (circuit board) has two types, one with a magnetic sensor, and the other with no sensor. The one with the magnetic sensor detects its position via the sensor, and the other detects the rotor magnet position via back-EMF. Brushless motor's features are as follows:

Features

  1. Stator coil is located outside in inner rotor type brushless motor. Therefore, it is good in heat dissipation.
    Because there are no contacts (brush/commutator), large current can be input to answer to high power needs.
  2. No mechanical noise and no electric noise for switching current(no brush and no commutator)
  3. Long life and high reliability (due to no-contact design)

In Orbray's brushless motor, stator is a slot-less core with cup-shaped coil, and rotor is the magnet inside. Therefore, magnetic force is even regardless of coil/magnet position, and motor rotation is free of cogging.

Issues & Challenges in Brushless Motor

As brushless motors have no mechanical contacts for polarity switching, they have high power and long lifespan. However, due to the rotating magnet core, the inertia is much larger than that of coreless brushed motor and the response time slower.
Orbray presents brushless motors that address these issues equally.

Brushless Motor Standard Model

Products Geared Motor Dia.φ
[mm]
Length
[mm]
Rated
Voltage
[V]
Rated Values No load Stall Mechanical
time constant
[ms]
Max
efficiency
[%]
Torque
[mNm]
Speed
[rpm]
Current
[mA]
Output
[W]
Speed
[rpm]
Current
[mA]
Torque
[mNm]
Current
[mA]
BMN02-0593 - 2.4 5.0 4 - - - - - - 0.01 43 - -
BMN04-0829 Planetary 4 8.5 3 0.01 32,229 41 0.035 37,600 31 0.04 98 10.81 19
BMN07-1207 Planetary 7 12.0 3 0.04 18,257 165 0.2 21,300 120 0.30 433 7.34 22
BMN07-1218 Planetary 7 12.0 5 0.04 19,114 106 0.2 22,300 78 0.30 276 7.66 22
BMS10-1003 Spur
Planetary
10 10.0 4 0.13 30,429 280 0.9 35,500 170 0.94 940 9.31 39
BMS10-1008 Spur
Planetary
10 10.0 6 0.11 28,971 196 0.8 33,800 103 0.75 753 11.07 36
BMS10-1803 Spur
Planetary
10 18.0 7.4 0.65 26,829 359 4.5 31,300 63 4.54 2,136 3.87 69
BMS10-1806 Spur
Planetary
10 18.0 12 0.75 27,857 290 5.2 32,500 68 5.24 1,621 3.48 63
BMS12-1503 Spur
Planetary
12 15.0 7.4 0.82 22,457 432 4.0 26,200 112 5.75 2,349 4.23 61
BMS12-1506 Spur
Planetary
12 15.0 12 0.88 27,257 342 5.1 31,800 86 6.15 1,875 4.79 62
BMS12-2102 Spur
Planetary
12 21.0 7.4 1.59 19,667 628 6.9 22,800 100 11.60 3,941 2.71 71
BMS12-2104 Spur
Planetary
12 21.0 12 1.68 20,931 435 7.7 24,300 70 12.09 2,703 2.77 70
BMS16-2001 Spur
Planetary
16 20.0 7.4 1.96 18,900 699 9.4 21,400 93 16.70 5,242 4.62 75
BMS16-2004 Spur
Planetary
16 20.0 12 2.28 19,886 591 9.7 23,200 113 15.97 3,459 5.25 67
BMS16-2013 Spur
Planetary
16 20.0 24 2.33 21,257 320 10.6 24,800 60 16.30 1,882 5.49 67
BMS16-3001 Spur
Planetary
16 30.0 7.4 3.29 12,597 814 9.5 14,500 123 25.10 5,390 3.56 72
BMS16-3002 Spur
Planetary
16 30.0 12 4.00 14,723 674 15.4 16,600 86 35.33 5,290 2.89 76
BMS16-3010 Spur
Planetary
16 30.0 24 3.90 13,977 314 14.0 15,800 41 33.84 2,410 2.87 76
BMS17-1821 Not
applicable
17 18.0 24 1.69 17,143 229 6.2 20,000 72 11.82 1,171 12.91 57
BMD17-1826 Planetary 17 23.9 24 1.40 17,532 153 5.3 20,400 25 9.94 934 10.85 70
BMS22-2413 Planetary 22 24.0 24 4.61 10,286 332 10.2 12,000 80 32.27 1,846 8.42 63

Brushless Motor 4pole High Torque Model

Products Geared Motor Dia.φ
[mm]
Length
[mm]
Rated
Voltage
[V]
Rated Values No load Stall Mechanical
time constant
[ms]
Max
efficiency
[%]
Torque
[mNm]
Speed
[rpm]
Current
[mA]
Output
[W]
Speed
[rpm]
Current
[mA]
Torque
[mNm]
Current
[mA]
B4S12-2108 with Encoder Spur
Planetary
12 21.0 12 1.58 13,132 275 4.5 15,320 55 11.09 1,592 3.49 66
B4S12-2109 with Encoder Spur
Planetary
12 21.0 15 1.66 16,543 288 5.9 19,300 56 11.64 1,678 4.20 67
B4S22-3210 Planetary 22 32.0 24 9.75 6,096 358 13.9 7,000 53 75.54 2,412 3.91 73

Outer Rotor Flat Brushless Motor

Products Geared Motor Dia.φ
[mm]
Length
[mm]
Rated
Voltage
[V]
Rated Values No load Stall Mechanical
time constant
[ms]
Max
efficiency
[%]
Torque
[mNm]
Speed
[rpm]
Current
[mA]
Output
[W]
Speed
[rpm]
Current
[mA]
Torque
[mNm]
Current
[mA]
SOBL23-1207 Not applicable 23 12.0 5 1.23 1,714 105 0.5 2,160 111 8.54 587 TBD 32

Driver

Products Voltage supply:VCC Applicable motor types
SSD06-R5A 1.8~ 5.5 Sensorless brushless motors;
BMN04-08XX, BMN07-12XX
SHSD24-01A 7.5~ 26.4 All Orbray brushless motors

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